Metal fabrication is shaping, cutting, and joining metal to create various products and structures. There are many different metal forgery processes, each with unique advantages and disadvantages. In this article, we’ll provide a guide to every type of metal forgery process.
1. Cutting
Cutting is removing material from a piece of metal to shape it into the desired form. This can be done using various methods, such as cutting with a saw, shearing, or using a plasma cutter. Each method has advantages and disadvantages, so choosing the right one for the job is important.
For instance, machining is the most accurate and precise method of cutting metal, but it is also the most expensive and time-consuming. Meanwhile, drilling is more cost-effective and faster than machining but less precise. Lastly, sawing is the least expensive and quickest method of cutting metal, but getting the desired shape and size can be difficult.
2. Forming
Metal forming is a key technique in many industries, from automotive to aerospace to construction. It involves manipulating metal into the desired shape and size through specialized tools and machinery. This process has many applications, from creating small components to large-scale structures.
The process usually begins with a flat sheet of metal. This sheet is then cut and shaped using various tools and machinery. Afterward, depending on the desired shape, the metal may be bent, stretched, or rolled. This process can also involve cutting, welding, and other techniques.
3. Machining
Machining is a process in metal fabrication that shapes and forms parts from raw materials. It is an essential part of many industrial processes and is used to create everything from car parts to medical implants. A machine tool removes material from the workpiece to create the desired shape in machining. This process can involve drilling, turning, milling, and grinding, among other processes.
The choice of machining process depends on the type of material being worked with, the shape and size of the part, and the desired outcome. For example, drilling is often used to build small, precise holes in a workpiece while turning forms cylindrical shapes. Milling is used to construct flat surfaces, and grinding is used to shape and finish the workpiece.
4. Joining
Joining metal is an important part of many manufacturing processes. It creates everything from household items to large structures like buildings. Binding metal involves combining two or more pieces of metal to create a single structure. This can be done through welding, soldering, brazing, or mechanical fasteners.
5. Finishing
Finishing is applying a coating or protective finish to the metal surface. This can range from a simple paint job to more intricate processes such as electroplating or anodizing. This method aims to protect the metal surface from corrosion, wear, and damage and enhance the product’s appearance.
Conclusion
Metal fabrication is shaping, cutting, and joining metal to create various products and structures. There are several metal forgery processes, each with unique advantages and disadvantages. By understanding the different metal forgery processes, you can choose the right process for your project and ensure that your metal product or structure is of the highest quality.
Ferguson Industrial Co provides metal fabrication services to every industry, from aerospace to medical and commercial to residential. Whether you need a one-off prototype or a large-scale production run, our experienced team of experts can help you create the perfect product for your needs. Get a free quote today!
