Industrial fabrication businesses manufacture products or components from raw materials using various manufacturing processes such as welding, cutting, bending, and machining. These businesses are essential in manufacturing as they provide custom-made products.
They cover construction, automotive, aerospace, and many other industries needing help producing custom parts and pieces. Welding is one of the most important processes used in industrial fabrication businesses. But which welding services do they offer? Here are some ideas.
1. Shielded Metal Arc Welding (SMAW)
Shielded Metal Arc Welding, also known as stick welding, is a welding process that uses a consumable electrode coated in flux to join two metals. The process works by melting the electrode and the base metal to form a weld pool, which cools and solidifies to form a joint.
SMAW is a versatile welding process that can weld various metals, including steel, aluminum, and stainless steel. The welding process is commonly used in industrial fabrication businesses to weld structural steel, pipelines, and machinery.
2. Gas Metal Arc Welding (GMAW)
Gas Metal Arc Welding, also known as MIG welding, is a welding process that uses a wire electrode and a shielding gas to join two metals. The process works by feeding the wire electrode through a welding gun, which heats and melts the metal to form a weld pool.
The shielding gas protects the weld pool from atmospheric contamination. GMAW is a fast and efficient welding process that can weld various metals, including aluminum, steel, and stainless steel. It benefits industrial fabrication to weld sheet metal, machinery, and automotive parts.
3. Gas Tungsten Arc Welding (GTAW)
Gas Tungsten Arc Welding, or TIG welding, uses a tungsten electrode and a shielding gas to join two metals. The process works by heating and melting the metal to form a weld pool. The tungsten electrode does not melt during welding, making it ideal for welding thin metals.
The shielding gas protects the weld pool from atmospheric contamination. GTAW is a precise welding process used to weld various metals, including aluminum, titanium, and stainless steel. The welding process is commonly used in producing aircraft materials and medical tools.
4. Flux Cored Arc Welding (FCAW)
Flux Cored Arc Welding is a process that uses a tubular electrode filled with flux to join two metals. The process works by heating and melting the metal to form a weld pool. The flux in the electrode produces a shielding gas that protects the weld pool from atmospheric contamination.
FCAW is a fast and efficient welding process that can weld various metals, including steel and stainless steel. It benefits industries needing to produce heavy sections, pipelines, and pressure vessels. As a result, companies in the industry can spend less on parts and pieces.
5. Submerged Arc Welding (SAW)
Submerged Arc Welding uses a continuously fed wire electrode and a granular flux to join two metals. The process works by heating and melting the metal to form a weld pool. The flux covers the weld pool, protecting it from atmospheric contamination.
The SAW process is relatively simple. The electrode is continuously fed into the welding joint while a flux layer covers the weld. The flux serves several purposes, including protecting the weld from oxidation and providing a shielding gas to protect the weld from atmospheric contamination.
Conclusion
Welding is an essential process in industrial fabrication businesses. Various welding processes join two metals to form a solid and durable joint. The five welding services discussed in this article, SMAW, GMAW, GTAW, FCAW, and SAW, are commonly used in industrial fabrication businesses to weld various metals.
Each welding process has advantages and disadvantages, and the choice of welding process depends on the type of metal being welded and the application. Industrial fabrication businesses must have skilled welders who can select the appropriate welding process and produce high-quality welds.
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